Place of Origin: | Hefei,China |
Certification: | CE,3C,ISO9001,IS014001 |
Minimum Order Quantity: | 1 |
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Price: | 15,000-100,000USD |
Packaging Details: | Wooden case and vacuum packing, |
Delivery Time: | 10 days after deposit or L/C |
Payment Terms: | TT, T/T, Western Union, MoneyGram, D/P, D/A, L/C |
Supply Ability: | 5000pcs per year |
Application,product Type: | Wheat | Viewing Width Per Chute, Mm: | 300 |
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Number Of Solenoid Valves / Shooting Channels/ejectors Per Chute: | 64/63 | Lighting:: | LED |
Detection Type (defect Identification):: | Sorting By 1) Color 2) Size3)shape |
A number of steps in the milling process enhance product integrity
When it is time to mill the grain it moves from the bottom of the silo/bin through conveyors to the top floor of the mill where the cleaning process begins.
Cleaning the wheat -The first milling steps involve equipment that separates grain from seeds and other grains, removes foreign materials that might have originated during the farmer’s harvest such as metal, sticks, stones and straw; and scours the kernels of wheat. It can take as many as six steps. The machines that clean the grain are collectively called the cleaning house.
Magnetic separator – The grain first passes by a magnet that removes ferrous metal particles. It will pass through other metal detectors after milling to ensure that no metal pieces are in the finished product. Magnets are also positioned throughout the milling process and at the last step prior to load-out.
Separator – Vibrating or rotating drum separators remove bits of wood, straw and almost anything else too big or too small to be the desired grain.
Aspirator – Air currents act as a vacuum to remove dust and lighter impurities.
De-stoner – Using gravity, the machine separates the heavy material from the light to remove stones that may be the same size as the desired grain.
Disc separator – The grain passes through a separator that identifies the size of the kernels even more closely. It rejects anything longer, shorter, more round, more angular or in any way a different shape. Scourer – The scourer removes outer husks, dirt in the kernel crease and any smaller impurities with an intense scouring action. Currents of air pull all the loosened material away.
Impact Entoleter – Centrifugal force breaks apart any unsound kernels or insect eggs and aspiration rejects them from the mill flow. From the entoleter, the sound wheat flows to grinding bins, large hoppers that control the feeding of the wheat to the actual milling process.
Color Separator – Newer mills may also utilize electronic color separators to simplify the cleaning process.
Along with the process of flour milling technology and the market increasing requirement,flour processing precision develops a lot,but still could not meet the requirement of upscale market.
We could find bran speck and black impurity still in the flour.Barn speck is organic impurity,no threat to human health and it could be reduced by the adjustment of normal milling technology.Most of black impurity is inorganic,which affect the flour whitness and food safety.Also some organic impurity,such as the mouse droppings,insect corps and mildew wheat,contains carcinogenic factors,a big threat to food safety and body health.
With development of wheat color sorter,we could effectively remove the discolor impurity and Gibberellic wheat ,highly improve the wheat flour quality.Wheat color sorting techlology realize the milling engieers long-time dream of the best wheat.
Our wheat color sorter provides optical sorting solutions for wheat processors who demand the highest standards of grain quality with a focus on food safety and maximizing yields.
Color sorting solutions for wheat
Wheat
The ZL range can remove diseased grains such as Vomitoxin (DON), Fusarium and Ergot, discolored, damaged or bug infested grains and can reduce cross contamination from Barley, Oats, Soya and a range of other grains and foreign materials.
Durum
The ZL series can remove small spot and tip defects, diseased grains and has a dedicated Fusarium removal setup.
For Protein Durum wheat sorting, low protein grains can be removed.
Barley
Highly efficient in removing mycotoxin contaminated kernels, minimizing the risk of gushing in beer.
Optimized optical system allows removal of naked and cracked kernels as well as cross contamination by wheat, rye and oats.
Rye
Delivers the highest level of food safety with consistent removal of Ergot and damaged grains.
Foreign grains such as barley, wheat and wild oats can also, all be removed with high efficiency.
Grain Color Sorter Machine Specification for ZL series
Channels | 64 | 192 | 320 | 448 | 512 |
Power(kw) | 0.8 | 1.8 | 2.6 | 3.5 | 4 |
Voltage(V) |
110-250V/ 50-60Hz |
110-250V/ 50-60Hz |
110-250V/ 50-60Hz |
110-250V/ 50-60Hz |
110-250V/ 50-60Hz |
Sorting accuracy | 99.99% | 99.99% | 99.99% | 99.99% | 99.99% |
Rejection rate(bad:good) | ≧10:1 | ≧10:1 | ≧10:1 | ≧10:1 | ≧10:1 |
Dimension(mm) | 960*1630*2050 | 1610*1630*2050 | 2225*1290*1710 | 2980*1630*2050 | 3350*1630*2050 |
Air consumption(L/M) | 400-800 | 800-1600 | 1300-2200 | 1800-3600 | 2000-4000 |
Weight(kg) | 210 | 600 | 880 | 1150 | 1400 |
Remark:We have many different models from 1 chute to 16 chutes to meet any different production capacity.ZL-10,ZL-12,ZL14,ZL16 are V structure type.
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