ALTERA Processor From America ,Samsung Chip From Korea
Beans Color Sorter Machinery
Full color trichromatic sorting-optical sorter
1 to 16 chutes to meet and satisfy any production capacities.
Ultimate full color RGB camera.Front and rear optical system, composed by 5400 pixel RGB full color cameras, allows to identify any defect at 360°perspectivewith a resolution of 0.1mm.
Defect size can also be controlled and adjusted according to needs.
Shape size sorting integrated into the system
Size: Under and over sized objects for greater value
Shape: Misshapen product and foreign material of the same color
Color: Color defects by individual or combined defect area
Exclusively designed , LED lighting system allows the most precise focusing of the beam on the inspection line.
5,User friendly setting with image acquisition
Program setting and adjustment are performed through a user–friendly software which allows the acquisition of the product image to easily establish the defective elements to sort out.
Reliable electronics hardware
The hardware is organized in easily replaceable electronic boards,
using the ultimate FPGA technology;
Self-control functions, such as auto-diagnosis and auto-calibration are standard on any sorters;
Back-up of the operating software by USB on board.
The high speed signal elaboration and communication to expulsion system allows an excellent performance.
ALTRA company's high-speed FPGA processing from USA
SAMSUNG chip from South Korea
TOSHIBA camera sensor from Japan
SMC air filter from Japan
Schneider air switch and button switch from France
Mean Well power supply from Taiwan
MATRIX ejector from Italy(optical)
The Color Sorter is equipped with the latest in technological advances and intelligent features.It effectively detects such as discolored beans,broken,split beans,stones and sticks and remove them,leaving processors with a clean,safe and quality of beans.
Color sorter machine working flow 1 Input product is loaded into the in-feed hopper,2 it moves along the vibrating plate 3 until it flws on to a sloping chute where it is individually checked and sorted by state-of-the-art cameras 4 (CCD cameras for standard version and 5 additional cameras for mono-chromatic,full color and NIR versions) situated in the front and rear of the folw.6 Depending on the signals received by the optical device, the sorter software controls the pneumatic device,7 which physically separates the unwanted products out of the conforming ones which naturally reach their discharging hopper.8 The rejected products are instead deviated by a jet of compressed air produced by the relevant ejector and discharged in the front side hopper. In automatic re-pass versions, the sorted or rejected product is automatically conveyed to another section of the machine for undergoing an identical process.
Beans Color Sorter Machine specification
Remark:From one chute to sixteen chutes to meet any different production capacity requirement Some advantages of Color Sorter 1,Near human eye vision color sorting technology, using 16 million colors, brings the best sorting performances 2,The Full-color cameras optical system, with dimensional control of the defects, allows 0.1mm optical resolution 3,image acquisition allows the easy and accurate setting of the defects to remove. Software adjustment is completely automatic thanks to HSV technology 4,Shape-sizing integrated into the system 5,Most concentrated rejects, thanks to customized hi-tech ejectors 6,Highest production capacities, automatically regulated by a feeder control device 7,Possibility to have simultaneous product resort, even with reverse sorting and third sorting. 8,Possibility to add sloping chutes for sorter upgrading or production increase 9,Possibility to install additional cameras operating in NIR and InGaAs even after machine installation at working premises 10,Led lighting system which is digital control 11,Automatic cleaning system, with adjustable frequency and duration 12,Tilting optical boxes, to allow an easy internal access for maintenance operations 13,Airtight optical boxes with controlled temperature 14,Designed mechanics grants the highest hygiene and prevents product outflow or accumulation 15,Provision with de-dusting suction systems 16,14-inches display with full-color and multilingual touch-screen 17,Flexible and user-friendly 18,Reduced electric and compressed air consumption. 19,CE certification 20,Use best quality components to ensure excellent quality. 21,From one chute to sixteen chutes to meet any different production capacity requirement
Beans color sorting solution
1,the complete pulses:Designed for flexibility, Beans Color Sorter Machinery are capable of sorting multiple varieties of whole pulses at varying capacity requirements to match a customer's end product requirements.The machine can efficiently remove discoloured,splits ,spots and foreign material such as stones,sticks and mud balls.
2,whole and split pulses:The Color Sorter effectively remove subtle discolouration and challenging close color defects such as brown,yellow,chalky ,green and skin spots,delivering premium final product.
Pulses Color Sorting samples
The color sorter machine could remove the beans with holes.