|Place of Origin:||China|
|Minimum Order Quantity:||1|
|Packaging Details:||Vacuum packing and Wooden case|
|Delivery Time:||10 days|
|Payment Terms:||TT, D/P, D/A, Western Union, MoneyGram|
|Supply Ability:||5000 sets per year|
|Application:||Sorting Pules||Sorting Accuracy:||99.99% Depends On Impurity Level|
|Camera:||Colorful Camera,5400 Pixels||Camera Sensor:||Toshiba Sensor From Japan|
|Filter:||SMC From Japan||FPGA:||ALTERA From USA, SAMSUNG Chip From Korea|
|Aftersale Service:||Engineers Available To Service Overseas||Warranty:||One Year|
Once legumes have been harvested and precautions taken to ensure safe storage, processing is conducted before they are shipped and ultimately fid their way onto grocery shelves and dinner tables.
The processing of dry peas, lentils, and chickpeas is a specialized and important part of the production process and is designed to ensure a consistent, high-quality product. This has led to the establishment of standards meant to guide producers, processors, and vendors around theworld.
Compliance with these standards is achieved by subjecting the legume seeds to an elaborate series of cleaners, separators, splitters, dryers, polishers, graders, and color sorters. The goal is to provide food manufacturers and their consumers with top-quality dry peas, lentils, and chickpeas
every time a purchase is made.Having passed through processing, the seeds proceed to packaging, which helps ensure that a wholesome product is delivered to the distributor and, ultimately, to the consumer. Overseas shipments are normally packaged in large 100- pound polypropylene or jute sacks for easy bulk
handling. Almost any combination of grade and package is available from processing plants
Color Sorting Solutions for Lentil
Setting standards in pulses processing
The RC range of optical sorters is ideal for pulses processors who sort a variety of lentils, and those that demand the highest in quality. It is ideal for small and large-scale processing and offers processors the highest quality of pulses through precision sorting.
ZL optical sorters are equipped with the latest in technological advances and intelligent features. It can effectively remove defects and foreign materials such as chalky lentils, discoloration, unwanted lentils, sticks and stones, leaving processors with a clean, safe and quality finish sort.
A,whole and split beans:Our Color Sorter effectively remove subtle discolouration and challenging close color defects such as brown,yellow,chalky ,green and skin spots,delivering premium final product.
B,the complete beans:Designed for flexibility,Our color sorter are capable of sorting multiple varieties of whole pulses at varying capacity requirements to match a customer's end product requirements.The machine can efficiently remove discoloured,splits ,spots and foreign material such as stones,sticks and mud balls.
Color Sorting sample
Reject: Light brown & dark discolouration.
Reject: Unwanted foreign lentils and discolourations.
Beans color sorter specification
|2||Production capacity (rice), tons per hour, min *||8|
|3||Cleanness coef., %, min *||99,5|
|4||CCD-matrix resolution (per chute), pixel||2048|
|5||Power voltage, V||220±5%|
|6||Power line frequency, Hz||50±1|
|7||Nominal power, kW||0,8|
|8||Air pressure, MPa||0,6|
|9||Air consumption for the technical process, m3/h, max||130|
|10||Environment temperature, °С||from 5 to 40|
|11||Relative air humidity at 25 °С, %||from 20 to 80|
|12||Air consumption for aspiration, m3/h, max||1800|
|13||Dimensions, mm, max: length||1488|
|14||Weight, kg, max||600|
|15||Electric shock protection class||I|
|16||IP of the electric equipment||IP54|
|17||Service life, years||20|
|18||Period of storing, years, max||2|
|19||Operational life, h||160000|
|20||Noise level at the workplace, dBA, max||80|
|21||Workplace level of vibration acceleration corrected by frequency, dB, max||100|
How does the color sorter machine work?
Standard procedure of sorter’s operation can be described as follows.
Input product is loaded in the sorter via in-feed hopper.With the help of vibration the material flows along the chute to the distribution channels.Then the product gets into the inspection zone,where it is checked by the high-tech sensors or CCD-cameras.Cameras ,having received the reflected light from the selected material,generate electric signal for computer operating system.
Depending on the signals received from the optical system,the computer control system sends the command to open the pneumatic valve(the ejector)which blows away grains different in color.The good product directly flows into the goods product hopper.The reject is blown off to the discharging hopper.
Most of the sorters have the re-pass option ensuring more accurate sorting of the grain and minimizing losses of the good product.
ZL series RGB color sorter advantage
1,1 to 16 chutes
To meet and satisfy any production capacities.
2,Ultimate full color RGB camera
Front and rear optical system, composed by 4096 pixel RGB full color cameras, allows to identify any defect at 360°perspective
with a resolution of 0.1mm.
Defect size can also be controlled and adjusted according to needs.
3,Shape size sorting integrated into the system
Size: Under and over sized objects for greater value
Shape: Misshapen product and foreign material of the same color
Color: Color defects by individual or combined defect area
Exclusively designed , LED lighting system allows the most precise focusing of the beam on the inspection line.
5,User friendly setting with image acquisition
Program setting and adjustment are performed through a user–friendly software which allows the acquisition of the product image to easily establish the defective elements to sort out.
6,Reliable electronics hardware
The hardware is organized in easily replaceable electronic boards,
using the ultimate FPGA technology;
Self-control functions, such as auto-diagnosis and auto-calibration are standard on any sorters;
Back-up of the operating software by USB on board.
The high speed signal elaboration and communication to expulsion system allows an excellent performance.
ALTERA company's high-speed FPGA processing from USA
SAMSUNG chip from South Korea
TOSHIBA camera sensor from Japan
SMC air filter from Japan
Schneider air switch and button switch from France
Mean Well power supply from Taiwan
MATRIX ejector from Italy(optical)